Efficient. Reliable. Transparent. The Velvety way of manufacturing.

We make no compromises in production. In our IFS-HPC-compliant in-house manufacturing facility, every product is made exactly to specification – safely, on time, and with consistently high quality.

Whether poured, pressed, extruded, filled, or handmade – we select the ideal manufacturing process for your private-label cosmetics, precisely tailored to the product format, texture, and application.

Produktionsprozess fester Kosmetik, Pressen eines festen Blocks in der industriellen Herstellung.

Our technologies – the optimal solution for every product

Hot Filling

Hot filling is a proven and reliable process for producing cosmetic products in stick form, such as skincare, facial care, or hair care products. The finished mixture, composed of plant-based waxes, butters, and oils, is heated to a precisely defined temperature and continuously stirred. This creates a smooth, liquid texture in which all ingredients are evenly distributed.

The mass is then filled directly and in a controlled manner into prepared packaging, including stick containers, paper tubes, refill systems, PCR-material packaging, PET jars, glass jars, dispensers, and pipette bottles. During the subsequent controlled cooling process, the product solidifies and achieves its final, stable form. The result is shape-stable, hygienic, and precisely dosed cosmetic products.

MOQ for sticks: 2.500 units

Extruded Products

Extruded cosmetic products are characterized by their compact textures and clean lines. This process ensures a uniform, solid consistency and a modern, high-quality appearance, making it ideal for brands where product design plays a central role. The shape is not only functional but becomes an essential part of the brand identity. Extrusion allows for the creation of unique shapes, whether in standard forms or fully customized designs.

Another key advantage of extrusion is its high level of design flexibility. Elements such as cords can be pressed directly into the product to improve usability and open up additional design options. Logos, lettering, or symbols can also be integrated directly into the product itself, creating a distinctive and recognizable look. Extruded products combine maximum functionality with a strong visual identity.

MOQ for extruded products: 2.500 units

Pressed Products

Pressed, water-free cosmetic products stand out for their high stability, efficiency, and long-lasting performance.

They are ideally suited for solid products such as shampoo, shower care, hand soap, or conditioner.

Thanks to the dense pressing process, these products are especially long-lasting and impress with their compact form. From a production perspective, they also offer clear advantages, as they can be manufactured in large quantities while maintaining consistently high quality.

MOQ for shampoo: 1.200 units

Mixed Products (bath salt)

In this manufacturing step, the salt base is mixed in precisely defined ratios with fragrances, colorants and selected additives. Depending on the specific formulation, natural components such as flowers, plant-based elements or other functional ingredients can be incorporated.

The blending process takes place under controlled conditions to ensure an even distribution of all components. This results in a homogeneous, stable and reproducible base that meets defined quality standards both visually and in its sensory properties.

MOQ for bath salt: 500 units

Melted & Poured

The casting process is particularly suitable for creamy formulations that solidify and contain a higher fat content. In their warm state, the masses can be easily shaped into the desired form, whether round, angular, or organic. As they harden, cast products retain their structure and stand out with a pleasant tactile feel and a variety of surface finishes, ranging from smooth to textured.

The production of extruded goods is also efficient: the mass is poured into blocks and, after hardening, cut into uniform pieces. Motifs such as hearts or other shapes can be cast directly into the product, creating a strong visual identity and high recognizability.

MOQ for glycerin soaps: 1.000 units
MOQ for conditioner: 500 units
MOQ for body butter: 500 units

Handcrafted

In our manufactory, handcrafted products are created where each piece is truly one of a kind. Produced in small batches and with great attention to detail, the focus is on aesthetics, individuality, and craftsmanship. Whether hearts, stars, muffins, flowers, or artistic toppings, creativity knows almost no limits, turning every product into a small highlight for the bathroom.

Handcrafted products are ideal for special collections, seasonal campaigns, gift sets, or exclusive brand lines. Bath bombs and other wellness products can also be refined by hand with appealing colors, fragrances, and decorative elements, delivering a sensory experience while conveying value and personality.

MOQ for semi-solid products (mousse, scrubs): 500 units
MOQ for bath additives (muffins, hearts, cubes, etc.): 500 units
MOQ for bath bombs: 500 units

Velvety – Your reliable manufacturing partner

Quality: Production in an IFS-HPC-compliant environment with strictly controlled raw materials.
Sustainability: Environmentally friendly solutions and packaging available upon request at any time.
Expertise: Years of industry experience combined with cutting-edge technological know-how.
Flexibility: From small batches to 100,000 units per day – we adapt to your needs.